Shanghai Huali Garment Manufacturing Co., Ltd.
#Service case ·2022-09-03 08:21:25
Key Customer Pain Points
- Bottlenecks in bag opening: The bag-opening process for core products like suits and shirts has long relied on skilled workers manually operating. Opening a single bag takes 60-90 seconds, and a skilled worker can only produce 300-400 pieces per day. It's inefficient, and manual operation often results in misaligned openings, frayed edges, and inconsistent sizes. The defect rate is over 7%, leading to high rework costs.
- High reliance on labor and cost pressure: Various clothing sewing processes heavily depend on skilled workers. In recent years, labor costs have kept rising, experienced workers are highly mobile, it's hard to recruit, and training new employees takes a long time. This squeezes profit margins and makes it hard to meet mass production demands.
- Insufficient flexible production capability: Due to fast fashion trends, orders are often "small batch, many styles, quick turnaround." Traditional sewing equipment is complicated to adjust, taking 1-2 hours each time, wasting production capacity and unable to quickly respond to different style orders, sometimes causing delays.
- Lack of process standardization: Key processes like sewing plackets, cuffs, collars, and labels often show uneven stitches and lack attention to detail when done manually. Product consistency is poor, making it difficult to meet brand clients' strict standards, which affects reputation and market competitiveness.
Customer Review
“Junling Sewing Machinery's customized solutions accurately addressed the core pain points in our production. Equipment like the fully automatic bag opening machine and computerized pattern machine is easy to operate and highly stable, not only significantly boosting production efficiency and reducing labor costs but also standardizing our product processes. From equipment installation and commissioning to later maintenance, Junling's service is professional and timely, safeguarding our production throughout. They are a reliable partner for our clothing company's automation upgrade and help us gain a greater edge in industry competition.”