Shenzhen Mite Luggage Co., Ltd.
#Service case ·2022-09-03 08:21:25
· Low mass production efficiency: Cross-border orders often come in large batches with tight deadlines. Using traditional manual sewing machines, each process takes a long time, making it hard to meet daily production needs of over a thousand pieces, and delivery delays happen frequently.
· Lack of process standardization: Products mainly use materials like PU, Oxford cloth, and nylon, involving basic steps such as logo patterns, edge binding, and zipper sewing. Manual stitching is uneven, and details aren't well controlled, leading to a higher complaint rate from overseas customers.
· High labor cost pressure: Cross-border orders fluctuate a lot, so extra workers are needed during peak seasons. Training costs are high, skilled sewers are scarce, and manual errors increase rework costs and waste.
· Poor equipment adaptability: Existing equipment isn't very targeted, changing and adjusting models is complicated, and it's hard to quickly adapt to different styles and sizes of cross-border bags, leading to serious capacity waste.
Combining the characteristics of Shenzhen Mite Bags' cross-border business and production pain points, Guangzhou Junling customized an automated sewing solution for them that focuses on “efficient batch production and standardized quality,” helping to improve their cross-border order fulfillment capabilities:
1. Core equipment setup: Matching Junling computer embroidery machines (standard models), fully automatic edge banding machines, and computer synchronized sewing machines to form a batch production line that covers key sewing processes for cross-border bags, balancing efficiency and quality.
2. Process optimization and adaptation: The computer embroidery machines come preset with common logos and simple decorative stitches for cross-border bags, supporting batch use to reduce setup time; fully automatic edge banding machines automate the edging process, working fast and neatly, replacing 3-4 workers; computer synchronized sewing machines are suitable for PU, Oxford cloth, and other flexible materials, ensuring smooth feeding and even stitching for standardized batch production.
3. Supporting services: Providing on-site installation, debugging, and employee operation training for quick ramp-up; establishing an emergency after-sales response system to handle equipment issues promptly due to tight cross-border order deadlines; offering regular equipment inspections to ensure stable operation during batch production.
Junling’s automated equipment perfectly fits our cross-border bag batch production needs. It not only greatly improves production efficiency and ensures product standardization but also helps us reduce labor and rework costs, with timely after-sales support, providing strong backing for expanding our overseas market.